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Inquiries for Project 04-1123U4

Caltrans > Dist4 Internet > Dist4 Construction > Contract Inquiries > EA 04-1123U4 Inquiries

CONTRACTOR'S INQUIRY RESPONSES

November 14, 2006

CONTRACT NO. 04-1123U4
CONSTRUCT TUNNELS, APPROACH ROADS
County Route: SM-1-38.0/38.6 SM-1-39.6/40.4

 

The responses to contractors' inquiries, unless incorporated into a formal addenda to the contract, are not a part of the contract and are provided for the contractor's convenience only. In some instances, the question and answer may represent a summary of the matters discussed rather than a word-for-word recitation. The responses may be considered along with all other information furnished to prospective bidders for the purpose of bidding on the project. The availability or use of information provided in the responses to contractors' inquiries is not to be construed in any way as a waiver of the provisions of section 2-1.03 of the Standard Specifications or any other provision of the contract, the plans, Standard Specifications or Special Provisions, nor to excuse the contractor from full compliance with those contract requirements. Bidders are cautioned that subsequent responses or contract addenda may affect or vary a response previously given, and any such subsequent response or addenda should be taken into consideration when submitting a bid for the project. Inquiries submitted within seventy-two (72 ) hours of the bid opening date might not be addressed.

The Caltrans District 4 Office is located at 111 Grand Avenue, Oakland, CA 94612. Send Contractor Inquiries via email to the Duty Senior at Duty_Senior_District04@dot.ca.gov. The mailing address is P.O. Box 23660, Oakland, CA 94623-0660. The Duty Senior's telephone number is (510) 286-5209 and the fax number is (510) 622-1805. All inquiries must include the contract number.

During the days from 11/07/06 to 11/14/06, new or updated responses were provided for the following Inquiries #
143 , 144 , 153 , 154 , 155 , 156 , 157 , 158 , 159 , 160 , 161 , 162 , 168 , 169

Total Number of Inquiries: 169

Inquiry Index
20 | 40 | 60 | 80 | 100 | 120 | 140 | 160

Inquiry No. Inquiry Response

1.0

When can we have access to the project site?

Sign up for site visits can be accessed here.

2.0

Will the X-sections be available? if yes, when & where?

Cross sections are available for purchase from Ford Graphics, 2210 Magnolia Street (near West Grand Ave.), Oakland, CA 94607; phone (510) 451-9060, fax (510) 595-2363.

Cross sections are also available for inspection by appointment at the Department of Transportation, Duty Senior's Desk, 111 Grand Ave, Oakland,CA; phone (510) 286-5209.

3.0

Can the drawings be made available to the bidders in AutoCAD format?

AutoCAD drawings are not available.

4.0

Will contractors be able to view the core samples?

Rock core samples are available for viewing at the Transportation Laboratory in San Francisco by appointment only. Bidders may contact Grant Wilcox at (510) 286-4835 or Colin Kark at (510) 622-8825 to arrange a time to view the core samples.

5.0

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  • Reference SP 10-6.304 PART 4 – MEASUREMENT AND PAYMENT.
    Second paragraph states in part; “The contract prices paid per meter for tunnel excavation and support categories of the types, at various locations, as listed in the Engineer's Estimate shall include full compensation for furnishing all labor, materials, tools, equipment and incidentals and doing all the work involved in the initial lining construction, complete in place, including excavation, rock dowels, spiles, face bolts, grouted steel pipes, lattice girders, bore holes for probing ahead, reinforced shotcrete, water control.....”

    The seventh paragraph states in part; “The contract price paid per meter for bore holes for probing ahead shall include full compensation for furnishing all…"

    Question: Which one is correct? Are the bore holes for probing ahead paid in the related Categories for excavation and support, or, are they paid for under Bid Item #68, BORE HOLES FOR PROBING AHEAD?

    Please see Addendum No. 2, dated September 21, 2006.

    6.0

    SECTION 10-6.8 BLASTING – 10-6.801 PART 1 – GENERAL – BLASTING SYSTEM DESIGN
    Page 556, second paragraph.
    "Blasting shall conform to the following:
      C. The peak particle velocity induced in fresh shotcrete or concrete by blasting shall not exceed the following limits:"

    The particle velocity limits from the time of batching will conflict with the shotcrete placing required in Categories I, II and III as the placement of shotcrete is required to be completed for each round excavated prior to blasting the next round in the heading advance. The 13 mm/sec, the 25 mm/sec, and the 50 mm/sec peak particle velocities may be impossible to achieve unless the next blast in the heading is delayed until the time limits have been achieved. As a given delay could be as long as 3 to 7 days per round, is this delay time part of the intention of the specifications? This specification requirement is not present in SEM tunnel excavation specifications that require blasting for excavations.

    Item C has been deleted from SP 10-6.801. However, page 9 of Addendum #2 erroneously refers to Section 10-6.308.

    Addendum #2, page 9, third paragraph should read:

    "In the Special Provisions, Section 10-6.801, "PART 1-GENERAL," subsection, "BLASTING SYSTEM DESIGN," in the second paragraph, item C is deleted."

    7.0

    We are a supplier of Dosco roadheaders tunneling equipment and we are now in process of submitting proposals to your possible contractors. What are your specific OSHA standards requirements related to our roadheader's equipment drive compatibility? Your website only says the electricals system, but nothing specific on what OSHA Class requirement is indicated.

    The Contractor's attention is directed to subsection "7-1.01 LAWS TO BE OBSERVED," of "SECTION 7: LEGAL RELATIONS AND RESPONSIBILITY," of the Standard Specifications.

    8.0

    With reference to the Disposal site shown on the drawings for the South Portal area, the drawings and specifications are not definitive. We have the following questions:

    • No access road to the disposal site is defined on the drawings or in the specifications. What are the requirements and/or restrictions for constructing this access road? Where is measurement and payment made for the construction, removal, and restoration (if required) of this access road?

    • What bid items will the measurement and payment be made for clearing and grubbing, top soil stripping and storage, grading, erosion control, drainage, replacement of topsoil, and restoration of the Disposal site? Sheets 125 and 126 of 1086 list the Disposal Area, but neither of these sheets have any quantities listed, other than for geosynthetic reinforced embankment.

    • Location, details and limits of work for disposal site are shown on plan sheets No.1,2,8,41,52 and 65. Access road is contractor's responsibility, and it is required for the contractor to submit a plan incorporating the SWPPP and RWQCB requirements for performing the work at the access road. All work at the disposal site shall be performed according to the contract plans. Measurement and payment for the embankment is included in the unit price of roadway excavation.

      Details for the work for the disposal site are shown on the contract plans and specified in the special provisions. No permanent access roads are shown within the limits of the Disposal site. Your attention is directed to Addendum No. 2, SP 10-1.34 “Earthwork”, paragraph eight and Addendum No. 2, SP Section 10-1.125 “Temporary Access” in regard to temporary access plans, restoration requirements, and payment provisions

      Measurement and payment for hauling, placement, and compaction of embankment at the disposal site are included in the unit prices for roadway excavation and sequential excavation method. Attention is directed to Addendum No. 2, Special Provisions Section 10-6.304.


    • Measurement and payment for clearing and grubbing is shown as Bid item no.34 on the Engineer's Estimate as a lump sum. The limits of clearing and grubbing and topsoil is shown on plan sheets No. 1, 8 and 41.

      Quantity for erosion control is shown on plan sheet No. 50.

      All drainage work and quantities for disposal site are shown on plan sheet No. 65.

    9.0

    SP 10-1.03, "NON-STORM WATER DISCHARGE CONTROL," refers to a Conceptual Preliminary Design Report for the Tunnel Excavation Groundwater Treatment System. Is an electronic copy of this report available?

    You can download an electronic file of this report here.

    10.0

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  • How can we get a CD of the Informational Handout?

    The CD of Informational Handout is mailed with a the Bid Package. For Non-Bid Packages, a CD can be requested by contacting the Plans and Bids Document Counter.
      Department of Transportation
      Plans and Bid Documents - MS #26
      1120 N. Street Room 0200 Sacramento, CA 95814
      Tel. (916) 654-4490
      Fax (916) 654-7028
      WebSite : http://www.dot.ca.gov/hq/esc/oe/weekly_ads/order_bid_location.html
    Files from the Informational Handout CD can be downloaded below. Unless stated, all files are in pdf format.

    11.0

    Where can we find the construction/as-built plans for the Advanced Contracts at both North and South Portals?

    As built plans are not available. The contract drawings reflect the existing condition on the job site when the 04-1123U4 contractor has access to the job site. Please refer to Section 10-1.18 COOPERATION on page 188 of Special Provisions for “Areas for Contractor Use”.

    12.0

    Please confirm that the existing contours at the North Portal shown on Drawing S9.3 (Sheet No. 332) are accurate. Has the work performed by the bridge contractor changed any of the existing contours shown on this drawing?

    Yes, the existing contour grading at the North Portal shown on sheet 332 is accurate. The cut that is required for the construction of the bridge shall be performed by the K contractor and is shown as existing (dropout) on sheet 332/1086 of the 04-1123U4 contract.

    13.0

    On drawings P-1 and P-2 (Sheets 14 and 15) the profile grade of the "SB" line at the south end is shown. Based on this profile it appears that there is some excavation that needs to be performed between Sta 116+45 and 117+20 +/-. However, based on drawing L-3 (Sheet 9) it appears that this excavation has already been completed. Please advise.

    Excavation shown on the profile sheets (Plan Sheets 14 and 15) for the "SB" LINE between Sta. SB 116+45 to 117+20 and on Plan Sheets 18 and 19 for the "NB" LINE between Sta NB 116+38 to 117+90 has been done. See revised Plan Sheets 14, 15, 18, and 19 in Addendum #2.

    14.0

    Please verify the Bid Quantities for the following items:

    BI 40 - Tunnel Excavation and Support (Category II, Along South) - Bid Quantity = 37 M
    BI 46 - Enlarged Tunnel Excavation and Support (Category II, Along South) - Bid Quantity = 44 M

    It appears that the limits of the tunnel for the above bid items are as follows:
    BI 40 - NB tunnel Sta 118+44 to 118+83 = 37 M
    BI 46 - SB tunnel Sta 118+51 to 118+95 = 44 M

    The above stations include the Shotcrete Canopies at the South Portal. However it appears that the shotcrete canopies are paid for under BI 121.
    Please let us know what the limits of payment are for BI 40 and 46 and what is included in BI 121.

    Please see Addendum No. 2, dated September 21, 2006.

    15.0

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  • If the shotcrete does not deform the dimensions indicated on the plans, will the final liner have to accommodate this amount and therefore be thicker than the planned dimension?

    Please see Note No. 4 on Plan Sheet S0.15. Also, Contractor’s attention is directed to the (F) designation under Bid Item 99 “STRUCTURAL CONCRETE, FINAL LINING”, as listed in “COPY OF THE ENGINEER’S ESTIMATE’” page 7 of the Special Provisions. This item of work is a “Final Pay” item as provided in Section 9-1.015 “FINAL PAY ITEMS” of the Standard Specifications. Contractor to bid accordingly.

    16.0

    The equipment pads shown in the structural drawings indicate they should be dimensioned based on the mechanical and electrical drawings. The mechanical and electrical drawings refer you back to the structural drawings. What are the correct sizes for the equipment pads?

    Please see Addendum No. 2, dated September 21, 2006.

    17.0

    Sheet S0.15, South Bound Section A-A and Sheet S1.3, South Bound – Typical Cross Section – Support Category I and II are for similar locations within the tunnel but have different excavated profiles for the tunnel invert. Which is correct?

    Please see the note near the bottom of Sheet S0.15 at Section B-B, which is also applicable to Section A-A. Excavation limits are referenced to Sheet S1.3. Therefore, Sheet S1.3 shall be used for excavation limits.

    18.0

    Are the wall mounted hand rails shown on Sheet A6.12 to be installed on both walls of the cross passages? Are the cross passage handrails the same as the wall mounted handrails to be installed along the pedestrian walkway within the tunnels?

    Please see Addendum No. 2, dated September 21, 2006.

    19.0

    How is the contractor compensated for specialty items, such as lattice girders and dowels, purchased based on the specified category distribution but not used?

    Payment for all material used per meter for tunnel excavation and support categories of the types, at various locations, as listed in the Engineer’s Estimate, shall be as provided in the second paragraph in sub section 10-6.304 PART 4- MEASUREMENT AND PAYMENT, of the Special Provisions. For changes in quantities for those items of work, Contractor’s attention is directed to sub Section 4-1.03 “CHANGES“ of the Standard Specifications.

    20.0

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  • Do liquidated damages end at final completion or on the day no lane closures are required?

    Liquidated Damages end at the final completion of the work.

    See Addendum #2 for revisions to Section 4, "BEGINNING OF WORK, TIME OF COMPLETION AND LIQUIDATED DAMAGES," of the Special Provisions.

    21.0

    Is temporary ground support, such as rock dowels and lattice girders, considered to permanently incorporated into the work?

    Yes.

    22.0

    Regarding Section 10-6.3, Tunneling by SEM:
    • Is the contractor’s engineer responsible for making the determination whether to use local measures?
    • Is the contractor’s engineer responsible for making the determination with regard to which ground support category to utilize?
    • To prevent unnecessary contingencies in the bid price due to the unknown rock dowel lengths, can the dowel lengths beyond the minimum be a unit price item, despite the logistical implications of ordering and having variable dowel lengths available on-site?
    • The specifications require scanning of the excavated ground. In Classes 3 thru 5, the supporting core blocks the set-up location for the scanning unit and the initial layer of shotcrete has to be applied immediately following excavation, as per 10-6.403. The support core is not removed until the initial layer of shotcrete and the lattice girder is installed. Also, to further eliminate the safety hazards of setting up and performing scanning under unsupported ground, can the scanning be substituted by direct reflex profiling, which can be performed from a location under supported ground?

    :
    • In Section 10-6.3, TUNNELING BY SEQUENTIAL EXCAVATION METHOD, subsection 10-6.301 PART 1- GENERAL, QUALITY CONTROL, Contractor’s Engineer duties are as listed in the last paragraph, page 531 of the Special Provisions.


    • In Section 10-6.3, TUNNELING BY SEQUENTIAL EXCAVATION METHOD, subsection 10-6.301 PART 1- GENERAL, QUALITY CONTROL, Contractor’s Engineer duties are as listed in the last paragraph, page 531 of the Special Provisions.


    • No.


    • The scanning activities will not interfere with the supporting core.

    23.0

    Regarding Section 10-6.5, Tunnel Instrumentation and Monitoring:
    • The specification refers to “the following table” in the last paragraph on page 542 of the special conditions for response values for instruments. The table does not contain response values for the optical monitoring arrays. Are the values supposed to be the ones listed in the table on Sheet S2.25?
    • If the response values for the optical monitoring arrays are the ones listed on Sheet S2.25, what are the values for support categories I and II?

    Please see Addendum No. 2, dated September 21, 2006.

    24.0

    Regarding Section 10-6.6, Shotcrete:
    • Which ASTM standard covers penetration needle and bolt driving method?
    • Can early age strengths be extrapolated from cores tested at 24 hours, 3 days, 7 days, 14 days, and 28 days during construction as well as pre-construction?
    • Considering that sodium silicate based accelerators have the longest successful history of use in the US and that sodium silicate free accelerators may not achieve the required initial setting and early strength specified, especially in cool and damp environments, can the requirement to not use sodium silicate accelerators be deleted?
    • Several brands of additives are available on the market that will extend the life of shotcrete past the 90 minutes after batching specified herein, can they be used on this project?

    :
    • Please see Addendum No. 2, dated September 21, 2006.
      Please see Addendum No 4, dated 10/13/2006.

    • No.


    • No.


    • No.

    25.0

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  • Sheets S6.8 and 6.9 show post tensioned bolts installed above the south portal along with bolts installed on the southeast side of the north bound tunnel alignment. Will the contractor be allowed to pioneer a road into the blocks identified on the drawings? And if the contractor is allowed to build a road, what means of remediation will be required to repair the area that is disturbed?

    Contractor is not allowed to disturb the area by constructing an access road for rock bolts. Equipment that can reach from the grade shall be used.

    26.0

    a. Regarding Bid Item 59.F Structure Excavation (North Portal) – The engineers estimate indicates a quantity of 13,400 cubic meters. The contractors estimate indicates a quantity of 27,000 cubic meters. Does the owner feel there is a discrepancy in the drawings?

    b. Regarding Bid Item 120.F Shotcrete (Soil Nail Wall) – The engineers estimate indicates a quantity of 290 cubic meters. The contractors estimate indicates a quantity of 722 cubic meters. Does the owner feel there is a discrepancy in the drawings?

    • No. The quantity for item 59 F “Structure Excavation (North Portal)” is 13,400 cubic meters.

    • No. The quantity for item 120 F “Shotcrete (Soil Nail Wall) is 290 cubic meters.

    27.0

    • Sheet E8.11 Detail 4 shows rebar around the embedded junction boxes. The note on Detail 4 states that the longitudinal rebar is spaced at 406 mm. However, the rebar detail in the structural drawings shows the longitudinal rebar spaced at 150 mm. Furthermore, no rebar details are given for the larger junction box for the jet fans. Please clarify the rebar details for the junction boxes.
    • Sheet M5.1 Section A shows lean concrete fill above the water main. The structural drawings show aggregate base course in this location. Please confirm which material is correct.
    • Sheet S8.33 shows the contact grouting details. Please provide an isometric of the contact grouting in order to clarify these details.
    • What are the waterproofing details for the cross passages and the equipment chambers?
    • Where do the foundation drain, base drain, and road drain terminate at the north end of the tunnel and how do they terminate? Are the lines capped or plugged or are they terminated in a different manner?
    • How will the formation drain pass through the reinforcing steel at the portal? The rebar drawings show seismic reinforcement spaced at 150 mm and the formation drain is 250 mm. Please clarify.
    • Does Section 68-2 cover the underdrain or is the underdrain only in Section 68-1?
    • Is the 250 mm formation drain oversized pipe per Special Provisions Section 10-1.97?
    • Standard Provision Section 65.1.02B requires that the RCP comply with AASHTO M207M requirements. Does the road designed by CalTrans comply with these requirements?
    • Please provide the color scheme for the porcelain enamel panels.
    • On Sheet S5.1 and S5.7 in typical tunnel cross sections the formation drain is shown to be wrapped by the PVC waterproofing. On the same drawings, the formation drain is also shown un-wrapped at the formation drain clean-outs. Is this correct? If so, what is the transition from wrapped to un-wrapped?
    • Please provide the details for the main line tunnel formation drain at the cross passages. Is the formation drain perforated at this location? Is it encased in lean concrete at these locations?
    • Please provide the connection details between the formation drain in the cross passages and the formation drain in the tunnels.

    • Please see Addendum No. 2, dated September 21, 2006.


    • Please see Addendum No. 2, dated September 21, 2006.


    • Please see Addendum No. 2, dated September 21, 2006.


    • Waterproofing details are the same for NB and SB tunnels, cross passages, equipment chambers and all connecting tunnels. The Contractor's attention is directed to Sheet S5.2.


    • Please see Addendum No. 2, dated September 21, 2006.


    • Any penetration of the concrete reinforcement and portal/final lining with a dimension of less than 920 mm should be treated as an opening/niche and details provided on Sheet S8.18 shall be used to adjust reinforcement.


    • As provided in Section 10-1.78 “UNDERDRAIN,” of the Special Provisions, underdrain shall conform to Section 68-1, “UNDERDRAINS,” of the Standard Specification.


    • Please see Addendum No. 2, dated September 21, 2006.


    • Yes.


    • A color sample is available for inspection at the District Office at 111 Grand Avenue, Oakland, California 94612; phone (510) 286-5209.


    • Please see Addendum No. 2, dated September 21, 2006.


    • Detail of the formation drainage in the cross passages and equipment chambers is shown on Sheet S5.8.


    • The details are shown on Sheet S5.10.

    28.0

    We visited the site on July 27, 2006, and based upon our observations, the contract drawings do not accurately reflect the current conditions on site. Would you provide us with the as-built drawings for the North and South Portal Areas as well as the disposal site on the south end?

    The contract drawings reflect the existing condition on the job site when the 1123U4 contractor has access to the job site. Please refer to Section 10-1.18 COOPERATION on page 188 of Special Provisions for “Areas for Contractor Use”.

    29.0

    Plan Sheet No. S2.3 (198 of 1086). This plan shows the bench advance rate to be 3000 max. Other sections, including the advance rate for Category II along the South and Center Equipment chamber are twice the heading advance rate (or in this case 3200). Shouldn't the advance rate for the bench shown on S2.3 be changed to 3200?

    Advance length for bench in Support Category II shall remain at 3.0 meters, as shown on Sheet S2.3. Support configurations and advance lengths are different for bench sections adjacent to South and Central equipment chamber (i.e. lattice girders are included and shotcrete thickness is greater).

    30.0

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  • Special Provisions section 10-1.61, Final Lining Construction, 2nd paragraph, 2nd sentence states: "A minimum of 72 hours shall elapse between the completion of concrete placement to a transverse construction joints (sic) and the subsequent commencement of concrete placement at the adjoining side of the transverse construction joint." Can this be changed to allow start of placement after 16 hours in conformance with standard underground construction practice?

    Please see Addendum No. 2, dated September 21, 2006.

    31.0

    Due to the size and complexity of the project and the vast number of subcontractors to coordinate with, we are requesting a postponement of 2 weeks to the bid period. This would push the bid date to October 3, 2006.

    The bid opening date has been changed to November 14, 2006 October 24, 2006. See Addendum #4 #1.

    32.0

    What drawings show the locations of the following work?
      Bid Item #8 – Temporary Hydraulic Mulch (Bonded Fiber Matrix)
      Bid item #9 – Temporary Irrigation System
      Bid Item #13 – Temporary Concrete Washout Facility
      Bid Item #14 – Temporary Construction Entrance
      Bid Item #16 – Temporary Check Dam
    Special Provisions Sections 10-1.04, 10-1.05 & 10-1.06 indicate “… at locations shown on the approved Storm Water Pollution Prevention Plan …” Where can we find the “Approved Storm Water Pollution Prevention Plan”

    These are temporary items and are not shown on the plans. Locations are to be determined by the Contractor in the field and shown on the Water Pollution Control Drawings within the Storm Water Pollution Prevention Plan (SWPPP) prepared by the Contractor.

    The Contractor will then submit the SWPPP to the Engineer for approval.

    The special provisions listed in this inquiry refer to the Contractor's SWPPP that is approved by the Engineer.

    33.0

    Refer to drawings S2.4, S2.5 & S2.6 – Please confirm that no face or sidewall temporary shotcrete is required to be applied on the supporting core in Categories III, IV and V.

    No face or sidewall temporary shotcrete is required to be applied on the supporting core in Categories III, IV and V.

    34.0

    Refer to SP 10-6.302 page 533 which states in part; Self drilled and grouted anchors or bolts can be used in lieu of grouted pipe spiling. As any substation proposed must be approved by the Engineer, please provide the specifications, execution requirements and material requirements for the self drilled and grouted anchors.

    Please see Addendum No. 2, dated September 21, 2006.

    35.0

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  • Refer to Bid Item 107 (F) Minor Concrete – M3 – 3,770; We are having difficulty confirming locations of placement and quantities for this bid item. Please provide additional details on scope of work included within this bid item.

    Please see Addendum No. 2, dated September 21, 2006.

    36.0

    We are having difficulties determining quantities, details and scope of work required related to numerous bid items on this project. Considering the inquires posted as of this date, we anticipate that the first addenda will clarify many of these concerns. However, we do not feel that there will be ample time to resolve these issues prior to the submittal date of September 19, 2006, considering that this first addendum has not yet been issued to the bidders. To allow us sufficient time to prepare our cost estimate, to solicit and secure all of the related pricing, we request that you consider a two to three week extension of the current bid date of September 19, 2006.

    See response to Inquiry No. 31.

    37.0

    We intend to submit a competitive bid on the Devil's Slide Tunnel Project. The period you have allowed prior to the bid date of September 19, 2006 does not allow us time to properly analyze and evaluate the geotechnical complexities and associated scheduling of this project. Additionally, we have a conflict with other projects bidding on or near this particular date. We request a four week extension to the bid date.

    See response to Inquiry No. 31.

    38.0

    Refer to SP Section 10-5.18 "Tunnel Jet Fans":
    • (p 513) Quality Assurance, section H (NEMA): Should item 7 4X Non-Metallic FRP be 4X stainless steel?

    • (p 514) Pre-Production Unit Tests, section F: Test results requested "at design point blade angle and at two addional settings, in 2 degree increments above and below design point." Please verify total number of points required to be submitted.

    • (p516) Products, Performance Requirements - paragraph 4, "Fans shall be capable of developing static thrust and exit jet velocity, .... at design point blade angle and at blade angle settings of 2 degrees above and below the design point when operating at maximum air density conditions." Please clarify - this seems to allow a wide variation for performance.

    • (p519) Fan Supports, first paragraph on pg 519: "Supports shall be designed in the field for attachment to the tunnel structure and the space constraints as shown on the plans." Please explain.

    For a through d:

    Please see Addendum No. 2, dated September 21, 2006.

    39.0

    Will Caltrans accept a polyurea waterproofing membrane that exceeds all physical properties of the PVC waterproofing membrane listed in Section 10-6.702 of the Specifications?

    Tunnel waterproofing shall conform to Section 10-6.7 “MEMBRANE WATERPROOFING” of the Special Provisions.

    40.0

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  • Can Caltrans schedule a date to have the rock core samples on display for the Devil's Slide Tunnel project?

    The rock core samples will be laid out on open display on Tuesday, August 22, 2006 from 9:30am to 2:30pm at the Transportation Laboratory at 325 San Bruno Ave, San Francisco . RESERVATIONS ARE REQUIRED. Bidders may contact Grant Wilcox at (510) 286-4835 or Colin Kark at (510) 622-8825 to reserve a space for the viewing.

    41.0

    Contract Drawings L-1 through L-7 (sheets 7 -- 13) depict the highway R/W. Special Provision 5-1.16 states "The highway right of way shall be used only for purposes that are necessary to perform the required work." We assume that the Contractor can locate temporary offices, equipment maintenance facilities, and other plant that is dedicated to this project on-site, as long as it is within the limits of the R/W shown on the referenced drawings. Is this assumption correct?

    Please refer to all paragraphs in SP Section 5-1.16, "Areas for Contractor's Use".

    42.0

    Special Provision Section 3. Award and Execution of Contract states on page 88 that: "The lowest bid will be determined on the basis of the Total Basis for Comparison of Bids (A+B) set forth in the proposal." Special Provision 5-1.13 Owner Controlled Insurance Program on page 108 under Contractor Insurance Identification requires that the 3 lowest bidders submit their costs for general liability, excess liability and workers' compensation to the Department no later than the fourth day following bid opening. Will the insurance costs be factored into the determination of the lowest bid in any way? For example, on Bid Day, an apparent low bidder is determined on the basis of (A+B). Four days after bid opening, the 3 lowest bidders submit their costs for insurance. Can the apparent low bidder change based on the results of the cost for insurance submittal?

    No.

    43.0

    Upon reviewing the "Notice to Contractors & Special Provisions" document in our Bidder's Package, the cover page states "For Use In Connection with Standard Specifications Dated July 1999". We would like to acquire a copy of the "Standard Specifications Dated July 1999" for bidding purposes. Please advise as to where we can obtain a copy of it.

    Contact information:
      STATE OF CALIFORNIA
      DEPARTMENT OF TRANSPORTATION
      PUBLICATION DISTRIBUTION UNIT
      1900 Royal Oaks Drive
      Sacramento, California 95815
      Telephone (916) 445-3520
    The 1999 Standard Specifications are also available online at:
    http://www.dot.ca.gov/hq/esc/oe/specifications/std_specs/1999_StdSpecs/99StdSpecs.pdf

    44.0

    Has CalTrans contacted PG&E regarding electrical services for the North and South Portals? If so, please provide the name and phone number for the PG&E contact person.

    Yes, Caltrans has contacted PG&E, and has requested electrical service for the tunnel and OMC building, estimated load of 2,500 KVA. The point of possession junction vaults for the South Portal will be located along Highway 1 at the OMC driveway; and for the North Portal will be located along Highway 1 at west side of southbound beginning of the new bridge. The vaults will be double-lid type for PG&E installed junctions. PG&E will be extending a three-phase line on existing poles from Montara to Gray Whale Cove. PG&E also will extend a three-phase line from Gray Whale Cove overhead to Caltrans point of possession Junction Box to be located at the junction of proposed OMC building. PG&E informed Caltrans that this job will take approximately six months to complete. PG&E contact person is:
      Raymond J. Yazzolino
      Industrial Power Engineer
      275 Industrial Road
      San Carlos, CA 94070
      Office - (650) 598-7378
      Fax - (650) 413-4640

    45.0

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  • SP 10-6.3 - Tunneling By Sequential Excavation Method –
    Pages 525 through 536 refer in several places to “Fiber Glass Face Bolts”. However we can find no reference on any of the drawings S2.2 through S2.22 that identifies where these Fiber Glass Face Bolts are to be installed. As the tunnel excavation and support quantities measurement and payment are directly tied to the respective categories of excavation and support, lump sum per meter for all excavation and support items, please clarify where these Fiber Glass Face Bolts are to be installed.

    Please see Addendum No. 2, dated September 21, 2006.

    46.0

    We are requesting a 4 week extension to the bid date for this project. This is primarily due to issues related to the complex geology, the large number of subcontractors to coordinate with, and the many bid items to analyze.

    See response to Inquiry No. 31.

    47.0

    The specifications for SP 10-1.61 CONCRETE STRUCTURES state in part:
      FINAL LINING CONSTRUCTION
      Spacing of transverse construction joints at the final lining and portals shall not exceed 15 m. A minimum of 72 hours shall elapse between the completion of concrete placement to a transverse construction joints and the subsequent commencement of concrete placement at the adjoining side of the transverse construction joint.

      FALSEWORK
      Falsework shall conform to the provisions in Section 51, "Concrete Structures," of the Standard Specifications and these special provisions. Falsework supporting the crown arch of the final lining and portals shall not be released before the expiration of the minimum 7 day period specified in Section 90-7.01D, "Forms-In-Place Method," of the Standard Specifications.
    Both of these specifications are very restrictive for concrete lining in tunnels and underground structures. Should these restrictions be applicable and applied to the actual construction of the tunnel and portal lining, the project's completion will be delayed far beyond that currently anticipated, not considering the estimated costs to comply with the same. We request that you strongly consider revisions to these specification sections to reflect those industry standards that are now used in other tunneling and underground projects.

    a) See the response to Bidders Inquiry No. 30.

    b) The Contractor's attention is directed to Section 10-1.61, "CONCRETE STRUCTURES," subsection, "FALSEWORK," the third sentence of the first paragraph. Also, please see Addendum No. 2, dated September 21, 2006.

    48.0

    Refer to Drawing Q-1 (Plan Sheet 125 of 1086). To what Bid Items should costs for “Class 2 PM” & “Class 3 PM” be included?

    Class 2 and Class 3 PM (Permeable Material) is used for the structural section for OMC Road and Site; see typical sections on Plan Sheet 2. Item quantities are shown on Plan Sheet 125, and they are Bid Items No.149 and 150 on the Engineer's Estimate.

    49.0

    Refer to Bid Item #86 – Class 2 Aggregate Base (17,670 cu m). We need the Quantity breakdown as shown on Drawing Q-1 (Plan Sheet 125 of 1086).

    Class 2 Aggegate Base is used for the tunnel. Please refer to Plan Sheet 151, "Quantites (Final Lining)".

    50.0

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  • Per Section 10-1.74 of the Special Provisions, payment for the OS and OL Inlets are to be made under Bid Item #108(F) - Minor Concrete (Minor Structure). Inlets of Types G1, G2, GOM, and OMD are not specifically addressed in either the Special Provisions or in the Standard Specifications, and none of the quantities for each inlet type match the quantities given for Bid Item #162 - Drainage Inlet. Further, each of these types of inlets have quantities specific to ‘Minor Concrete (Minor Structure)’ as listed in the Drainage Quantities in the Drawings. Consequently, we assume each of these types of inlets will be paid for under Bid Item #108(F), and that none of them will be paid for under Bid Item #162.

    A. Please identify if this is an incorrect assumption.

    B. Please also identify the work to be paid for under Bid Item #162.

    A. Drainage Inlets G1 (as shown on the roadway sheets), G2, G4, GOM, OS and OL are covered in Section 51 of the Standard Specifications, and shall be paid by Bid Items #108 Minor Concrete (Minor Structure), #176 Miscellaneous Iron and Steel, and #172 Minor Concrete (Miscellaneous Construction).

    B. The Bid Item #162 covers Drainage Inlets G1 that are shown on the structural sheets, as shown on Sheet 331 (S9.2).

    51.0

    Drawing S8.25 Section A-A shows a gap between the invert slab of the service niche and the formation drain. Also, the back wall of the tunnel at the niche is shown with a curvature as opposed to the cross-sections shown on Drawings A6.14 and M7.3. Please provide clarification for the service niche dimensions and layout of the niches.

    Please see Addendum No 4, dated 10/13/2006.

    52.0

    Drawing A5.21 does not show the east wall elevation for either tunnel. Is the scalloped pattern symmetrical about the center of the tunnels at the south portal?

    Please see Addendum No 4, dated 10/13/2006.

    53.0

    Drawing A5.22 Detail C uses southbound stationing on the east elevation of the northbound tunnel. Also Detail D uses northbound stationing on the east elevation of the southbound tunnel. Please clarify if this is the correct stationing and if the Detail drawings are correctly titled.

    Please see Addendum No 4, dated 10/13/2006.

    54.0

    Bid Item 170, Minor Concrete (Ditch Lining) is paid for by the square meter. Please provide a typical detail indicating the thickness and width of the ditch.

    Bid Item 170, Minor Concrete (Ditch Lining) is paid for by the cubic meter, not square meter, as indicated on Page 11 of the special provisions. The Contractor's attention is directed to the special provisions, Section 10-1.102, for measurement of Minor Concrete (Ditch Lining). The Contractor's attention is directed to Detail F of Sheet 340 (S9.11) for the ditch details.

    55.0

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  • Special Provisions Section 10-7.601 states that the concrete texture shall match that of the reference samples as listed in the “Devils Slide Surface Textures and Colors Illustrated Matrix Exhibit” as listed in “Project Information”. Please provide the location in the “Project Information” where this information can be found?

    See North and South Exhibit of the information handout. An electronic version can be downloaded here - http://www.dot.ca.gov/dist4/construction/contracts/04-1123U4/cd/l_devilsslide_north&southexhibit.pdf.

    56.0

    Does the entire stained portion of the tunnel receive two layers of anti-graffiti coating, or is the anti-graffiti coating limited to only painted surfaces, or does it include stained portions of the tunnel also?

    Please see Addendum No 4, dated 10/13/2006.

    57.0

    Does the reinforcing steel penetrate the transverse construction joints in the tunnel’s final liner? If yes, are there any contraction joints without reinforcing steel?

    Longitudinal reinforcement is continuous through all transverse construction joints. The Contractor's attention is directed to the second paragraph in the special provisions, Section 10-1.61 "CONCRETE STRUCTURES", Subsection "FINAL LINING CONSTRUCTION."

    58.0

    Since the contract requires the north structures work to be completed and backfilled prior to the tunnels reaching the north portal, will a stub tunnel or blocking out of the final structure at the north be allowed to prevent damage to the final work when holing through?

    Support measures consisting of self-drill and grout dowels around the two openings shown on Sheet S1.23 and the portal shotcrete canopy around the complete perimeter of the cut and cover portal structure shown on Sheets 333 (S9.4) and 336 (S9.7) have been provided as support measures to prevent damage when holing through.

    59.0

    The lateral location of the tunnel in relation to the soil nail wall at the north cut differs by 917 mm between Drawing S9.4 and S0.14 and S1.21. Together with the 300 mm required for structural backfill outside of the structure the soil nail wall moves 1.217 m closer to the northbound tunnel than what is indicated on S9.4. Is this correct?

    No further information will be provided. The Contractor shall use current contract documents for bidding purposes.

    60.0

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  • As a result of the change above, will the added excavation and soil nail wall quantities be paid on a per unit basis?

    No further information will be provided. The Contractor shall use current contract documents for bidding purpose.

    61.0

    Please clarify the attachment and support details for the metal gratings throughout the tunnels and the equipment chambers.

    Please see Addendum No 4, dated 10/13/2006.

    62.0

    The Contract Documents specify a Class 1 Finish for the final liner inside the tunnels, cross-passages, and equipment chambers, even though portions of the final liner in these areas will be covered by other finishes. Please confirm that the Class 1 Finish is required in all areas, given the stringent requirements for a Class 1 Finish and the additional cost associated with this requirement.

    Please see Addendum No 4, dated 10/13/2006.

    63.0

    While still complying with Drawing S2.1, what is the minimum distance between the top heading and bench within the same tunnel?

    No further information will be provided. The Contractor shall use current contract documents for bidding purposes.

    64.0

    On Drawing S2.4, Elevation View, is it correct to assume that the 4000 mm distance from the face of the bench to the face of the invert is the minimum distance?

    Please see Addendum No 4, dated 10/13/2006.

    65.0

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  • On Drawing S2.5, Elevation View, is it correct to assume that the 2000 mm distance from the face of the bench to the face of the invert is the minimum distance?

    Dimensions shown on the plans are correct. The Contractor shall maintain distance as shown on the plans.

    66.0

    On Drawing S2.6, Elevation View, is it correct to assume that the 2000 mm distance from the face of the bench to the face of the invert is the minimum distance?

    Dimensions shown on the plans are correct. The Contractor shall maintain distance as shown on the plans.

    67.0

    We appreciate the extended time you have allowed to prepare the bid for this project. Unfortunately, the date you have chosen conflicts with other pre-arranged meetings that cannot be changed. Is it possible to move the bid date two more weeks to November, 7, 2006?

    See response to Inquiry No. 31.

    68.0

    There are a number of missing project notes for sheets E1.1 thru E14.3. E0.3 only shows a #1 project note, but on the following sheets several other project notes are referenced on the drawings. Refer to drawings E4.1 thru E4.18, power J-Boxes listed for tunnel power are missing a Power J-Box Schedule.

    See revised electrical plan sheets in Addendum #2.

    69.0

    Is the Leach water system retaining wall paid for under Bid Item 98 (F) Structural Concrete Retaining Wall? If not, what bid item number should it be included in?

    Yes. See Sheet 345 (S9.16).

    70.0

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  • SP Section 10-5.18 TUNNEL JET FANS - Page 512 - QUALITY ASSURANCE - Codes and Standards - paragraph B. 2.
    Is the standard referenced, S12.36 Survey Methods for Determination of Sound Power Levels of Noise Sources, a standard of American National Standards Institute (ANSI) or American Iron and Steel Institute (AISI)?

    Please see Addendum No 4, dated 10/13/2006.

    71.0

    SP Section 10-5.18 TUNNEL JET FANS - Page 517 - PRODUCTS - Motor General Requirements.
    Are equivalent International Electrotechnical Commission (IEC) mechanical and electrical design standards an acceptable substitute for the National Electrical Manufacturers Association (NEMA) design standards referenced throughout the specifications?

    No further information will be provided. The Contractor shall use current contract documents for bidding purposes.

    72.0

    SP Section 10-5.18 TUNNEL JET FANS - Page 518/519 - PRODUCTS - Fan Supports.
    Please clarify the type or grade of stainless steel required for the fan supports.

    Please see Addendum 2, dated September 21, 2006.

    73.0

    We had assumed that the Walkway Concrete was measured and paid under Bid Item 99, Structural Concrete, Final Lining. However, when this quantity is included in that item, the engineers estimated quantity is greatly exceeded. Please advise what bid item we are to include the Walkway Concrete in.

    Please see Addendum 2, dated September 21, 2006.

    74.0

    Are the face bolts supposed to be Fiberglass, as per Special Provisions Section 10-6.301, page 527, or Self drill and grouted, as per Drawing Sheet No. 201?

    Please see response to bidder inquiry number 45 and Addendum 2, dated September 21, 2006.

    75.0

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  • As per Special Provisions Section 10-6.301, page 527, the fiberglass face bolts are to be epoxy grouted. Spinning 8 meter long fiberglass bolts into epoxy will most likely cause them to fail. May the face bolts be cement grouted?

    Please see Addendum 2, dated September 21, 2006.

    76.0

    According to Special Provisions Section 10-6.301, page 527, the face bolts require faceplates or nuts. Since the ends of the fiberglass bolt are shredded during the excavation following the bolt installation, can the requirement for faceplates and nuts be waived?

    No further information will be provided. The Contractor shall use current contract documents for bidding purposes.

    77.0

    Special Provisions Section 10-6.301, page 527, mentions Local Measures. Is this the same as Additional Measures?

    Please see Addendum No 4, dated 10/13/2006.

    78.0

    Are Additional Measures limited to the measures listed on drawing S2.25?

    Please see Addendum No 4, dated 10/13/2006.

    79.0

    Are additional measures compensated based on the Schedule of Values?

    Please see Addendum No 4, dated 10/13/2006.

    80.0

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  • Special Provisions Section 10-6.301, page 527, mentions that Probe Drilling could be by core drilling. Where is the location of core drilling illustrated?

    Please see Addendum No 4, dated 10/13/2006.

    81.0

    Is the 100mm + Diameter probing illustrated on drawing S1.2 supposed to be cored?

    No further information will be provided. The Contractor shall use current contract documents for bidding purposes.

    82.0

    As long as all deflection and performance criteria are met, as per Special Provision Section 10-7.604, may the contractor reduce the 11GA thickness of the metal panels for the tunnel?

    No further information will be provided. The Contractor shall use current contract documents for bidding purposes.

    83.0

    With reference to the rock dowels in the tunnel, may the beveled washers be substituted with domed plates?

    No further information will be provided. The Contractor shall use current contract documents for bidding purposes.

    84.0

    Please refer to Special Provisions Section 10-1.15 (Page 183) regarding Temporary Irrigation Systems. Under "General", the Appendix C, Devil's Slide Construction Water Irrigation Dispersal Plan is referenced. Within this Dispersal Plan there are areas designated as site "A" and "B" without any further description or reference. Separately, within the Conceptual Preliminary Design Report for Tunnel Excavation Groundwater Treatment System, page 6-1, are identified the slope of the tunnel spoils disposal area and the OMC site, which appear to coincide roughly with the areas given for sites "A" and "B". Consequently, we assume that site "A" is representative of the tunnel spoils disposal area and, site "B" is representative of the OMC building area. Please identify if these assumptions are incorrect, and if so, please further identify the specific locations for sites "A" and "B".

    Please refer to attached .pdf file for locations: Site A is comprised of 14.0 acres.
    Site B is approximately 1.01 acres.

    The sheets used to estimate these areas were from Caltrans Contracts 04-1123U4 and 04-1123C4.

    85.0

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  • Bid Item #21(S) identifies payment for "Traffic Control System". Special Provisions Section 10-1.27, regarding Payment for Traffic Control System for Lane Closure, indicates that "full compensation for providing the traffic control system shown on the plans…shall be considered as included in the contract prices paid for the various items of work and no separate payment will be made thereto". Due to these conflicting clauses, we will include the cost for this cited work within Bid Item #21(S). If this assumption is incorrect, please indicate so and identify the work to be paid under Bid Item #21(S).

    (1) Traffic Control System includes only those items shown on the Standard Plans.

    (2) ALL work requiring lane closures, e.g., pavement grooving, surfacing or pavement marker projects, except for flagging costs, shall be considered as included in the prices paid for the various contract items of work and no separate payment will be made therefor. Flagging costs will be paid for as provided in Section 12-2.02, Flagging Costs," of the Standard Specifications.

    86.0

    Section 10-4.21 Environmental Monitoring System Products - Gas Monitors
      Item A - "Automatic calibration at field programmable intervals with no manual intervention required."
    Please clarify what is required by this statement. If the units are to have automatic calibration, a reference gas is required at each sensor along with a sampling tube.

    The intent of the specification was to minimize maintenance operational requirements for calibration of the sensors.

    87.0

    With reference to Special Provisions 10-6.301 General, page 535, the core drilling shall recover cores with a minimum diameter of 90mm. Since no standardized core barrel can collect samples of this diameter, would a N or H size be acceptable?

    Please see Addendum No 4, dated 10/13/2006.

    88.0

    Regarding SP sec. 5-1.13 OWNER CONTROLLED INSURANCE PROGRAM (OCIP):
    • Do the surcharge percentage on labor costs for force account change order work still apply?
    • The Special Provision makes reference to an OCIP Manual – How can a bidder obtain the OCIP manual?
    • The Special Provision makes reference to a Project Safety Manual – How can a bidder obtain the Project Safety Manual?

    1. Yes, the surcharge percentage on labor costs for force account change orders remains unchanged. The Department will take a deduction for the OCIP general liability, excess liability and workers' compensation coverages by applying the contractor’s deduct rate to the contractor’s payroll for work performed under the force account change order, just as it does for all work performed under the contract.
    2. See response to Inquiry #164.
      Download the the OCIP Manual by clicking on the link below:
      OCIP Manual (doc format)
      Note: This is the updated version, dated October 2006, as referenced in Addendum #4.
    3. Addendum #2 removes reference to the Project Safety Manual.

    89.0

    Referring to SP sec. 5-1.13 OWNER CONTROLLED INSURANCE PROGRAM (OCIP):
      Reference is made to a Project Safety Manual – Will a Contract Change Order be issued to compensate the Contractor for costs of complying with the requirements of the Project Safety Manual that differ from the Bidder’s normal safety procedures?

    Addendum #2 removes reference to the Project Safety Manual.

    90.0

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  • Reference SP sec. 5-1.13 OWNER CONTROLLED INSURANCE PROGRAM (OCIP):
    • The last paragraph on page 108 states, “First dollar coverage is provided under the Department’s OCIP for the Contractor and subcontractors of all tiers enrolled in the program. On page 111, under the heading INSURANCE PROVIDED BY THE DEPARTMENT, paragraph B 3. states, “Deductible Assessment: $25,000 each occurance. The Contractor or subcontractor primarily responsible for causing any loss shall be responsible for payment of the deductible assessment as determined by the OCIP insurance company.” These two provisions appear in conflict. Please clarify.
    • How are disputes regarding this potential assessment resolved?
    • How is an assessment against an enrolled subcontractor assessed by the Department?

    1. The OCIP insurance program provides “first dollar” Workers Compensation coverage for all enrolled contractors. However, the Department will require an enrolled contractor to pay an amount (called the “General Liability Deductible Assessment” or “Obligation”) not to exceed $25,000 for a General Liability loss chargeable to the Contractor or subcontractor primarily responsible for causing any loss as determined by the OCIP insurance company. There is no such Deductible Assessment or Obligation for Workers’ Compensation losses.
    2. The OCIP insurance company will make the determination as to the contractor’s liability for a general liability loss.
    3. The Department will withhold from the Contractor's progress payment the amount of the General Liability Obligation (as determined by claim cost estimates established by the respective OCIP Insurance Company, not to exceed the General Liability Obligation amount of $25,000). If the amount of the General Liability Obligation withheld is in excess of the actual claim costs, the difference between the actual claims costs and the General Liability Obligation amount withheld will not be released to the responsible contractor until such time the OCIP Insurance Company has confirmed closure of the claim file.

    91.0

    Reference SP sec. 5-1.13 OWNER CONTROLLED INSURANCE PROGRAM (OCIP):
      On page 111 under the heading ASSIGNMENT OF RETURN PREMIUM, the specification refers to a formal instrument of assignment. Does the Department have the document prepared for bidders review or will it be included in a Contract Change Order after award?

    The document is CT OCIP Form 1 in the OCIP Manual. Page 2 of 2 under “Agreement” addresses the assignment of any premium returns, dividends or discounts and asks for the contractor’s signature.

    92.0

    Geotechnical Baseline Report (GBR), Section 1.2, Purpose and Limitations directs the bidders to see Section 6-2 of Special Provisions in Section 6, Initial Lining Construction. However, page 121 of Special Provisions, Section 6 is BLANK. Please provide the purpose and any limitations to the GBR.

    Contractor’s attention is directed to “SECTION 10-6 TUNNEL INITIAL LINING CONSTRUCTION” of the special provisions.

    93.0

    Additional Tunnel Support Measures

    Specification Section 10-6.301, page 525, provide "Local support measures are additional support measures required by ground conditions revealed during excavation, and are as proposed by the Contractor and approved by the Engineer. Local support measures will be paid for as extra work as provided in Section 4-1.03D, Extra Work of the Standard Specifications.

    GBR, Section 6.7, directs " the contractor shall provide contingencies of sufficient material and equipment on hand to deal with this and other unexpected events, such as the placing of additional support to previous placed initial supports if deformation exceeds limiting values."

    Drawing S2.25, Application of Support Categories, shwwt 220/1086, provides a matrix of the 5 support categories and includes a column for Additional Measures contemplated for each category.

    The contract documents contemplate that the support requirements shown for each support category will not always be adequate for a particular category and additional, local, contingency support will be necessary. The Contract should provide a separate bid item and quantity for each of the various support measures or "Tool Box" measures such as FRS, drill and grout dowels, lattice girders, spiles, grouted steel pipeand face dowels. This will preclude the use of the Extra Work provisions for payment of the additional work.

    Please see Addendum No 4, dated 10/13/2006.

    94.0

    Sheet S1.2 defines the bore holes for probing ahead with 1 hole for 155 sections in the SB tunnel and with 1 hole for 159 sections in the NB tunnel. And also defines bore holes for probing ahead with 2 additional holes for 20 sections in the SB tunnel and 20 sections in the NB tunnel.

    Sheet S2.26 confirms the number of holes required in each of the sections and the depth of holes to be drilled. The engineer’s bid quantity for bid item 68, Bore Holes For Probing Ahead is 8,410 Meters, using the requirements on sheet S1.2 and S2.26 our take off for bid item 68 is 4,728 Meters of drilled probe hole. Does the engineer expect that there will be an additional 3,682 Meters of probe hole to be drilled in excess of that required on Sheet S1.2 and S2.26?

    Please see Addendum 2, dated September 21, 2006.

    95.0

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  • Reference sheet S1.2 and sheets S0.4 through S0.12. On Sheets S0.4 through S0.12, when we match up the stationing in the SB and NB tunnels for each of the Pedestrian Cross Passages and compare their locations with sheet S1.2, which designates the tunneling categories by stationing in each tunnel, we cannot duplicate the Categories assigned by the Engineer to Cross Passage Tunnel Excavation And Support, bid items 49, 50 and 51. Is there a specific purpose for the bid item Cross Passage categories being different from that defined on Sheet S1.2?

    The Contractor’s attention is directed to sheet 178 (S1.9), table 1 for Support Categories of Cross Passages for pedestrians.

    96.0

    Reference Sheet S1.23 Initial Lining – Mined North Portal and Sheet S9.7 North Portal Soil Nail Wall Details No. 1. With reference to both of these sheets please advise what bid item is to be used for the measurement and payment of the North Portal Shotcrete Canopy and the 8.0 meter Self Drill and Grout Dowels that are installed around the portal SB and NB tunnel exits. The engineer has included Bid Item 121 Shotcrete Canopies At South Portals, which we assume covers payment for all work at this location as shown on the drawings. But we can find no reference with respect to payment for the North Portal Shotcrete Canopies scope of work.

    Please see Addendum 2, dated September 21, 2006.

    97.0

    • Refer to sheets S5.4, S5.5, S5.6, S5.7 & S5.8 as they relate to Base Drainage. Bid Item 145 - 150mm Perforated PVC Drain Pipe appears to be the bid item which the Base Drainage 150mm perforated pipe is to be priced out. However Bid Item 145 only has a bid quantity of 2140 Meters, which does not allow for the total distance of the South and North Bound tunnels and their respective portal areas.

    • Additionally, with respect to the 150mm dia PVC drain pipe that is to be installed in the Cross Passages, Vehicle Cross Passage and Equipment Chambers, what bid item will this work be paid under?

    • What bid item includes payment for the Strip Drains shown on these same sheets.

    • For the location of “Base Drainage,” Contractor’s attention is directed to sheet 245 (S5.7), Note 1.


    • Bid item 145.


    • Please see Addendum No 4, dated 10/13/2006.

    98.0

    There are two separate designs for the final grading plan for the south portal tunnels. On Sheet No. 53, Contour Grading G-3, it shows a design that is similar to that shown on Sheet No. 341, South Portal Wall and Footing Plan S9.12. On Sheet No. 330, South Portal Grading plan S9.1, a different final design is shown. Please advise which design should be used.

    Please see Addendum No 4, dated 10/13/2006.

    99.0

    Special Provision Section 10-1.57 (page 235) for Replace Asphalt Concrete Surfacing indicates it will be paid by the cubic meter, but there is not a Bid Item associated with this specific work in the Bid Schedule. However, there are separate items for Remove Asphalt Concrete Surfacing (Bid Item #33) and Asphalt Concrete, Type A (Bid Item #90). Where will the work for Replace Asphalt Concrete Surfacing be paid?

    Replace Asphalt Concrete Surfacing shall be paid by square meter, as per Section 10-1.32, "Existing Highway Facilities," subsection “Remove Asphalt Concrete Surfacing,” of the Special Provisions. Note that SP 10-1.57, "REPLACE ASPHALT CONCRETE SURFACING," has been deleted. See Addendum #4.

    100.0

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  • Special Provisions Section 10-1.73 (page 279) indicates that the cast-in-place concrete box culvert should be constructed of Class 2 concrete and that it will be paid for under the item “Minor Concrete (Minor Structure)”. However, Bid Item 106 addresses “Class 1 Concrete (Box Culvert)”, differing in both the class of the concrete and where it is paid. Please clarify.

    SP Section 10-1.73 “Cast-in Place Concrete Box Culvert” has been revised. See Addendum #4.

    101.0

    Will the pervious backfill behind the retaining walls be paid for under Bid Item 61 (Structure Backfill, Retaining Wall) or Bid Item 98 (Structural Concrete, Retaining Wall), or a new bid item created by addendum?

    Backfill behind the Retaining Wall shall be paid by Item 61 (Structure Backfill, Retaining Wall).

    Please see Addendum No 4, dated 10/13/2006.

    102.0

    Drawing A5.14 has the scallops drawn at a 50-degree angle but reads 40-degrees. Which is correct?

    Please see Addendum No 4, dated 10/13/2006.

    103.0

    With the architectural finish of the concrete at the portals, the inside radius of the tunnel concrete is less than the inside radius of the mined section of the tunnels. Is this correct? If so, the portal areas will require a different form system from the mined section, which will result in additional cost.

    The inside radius of the tunnel concrete at the concrete texture finish is less than the typical inside tunnel radius at the metal panels as shown on the plans.

    104.0

    Sections E and F on Drawing A6.15 show a cross section of the porcelain enamel panels in the tunnel. On Section E, the porcelain enamel panel is shown as one piece 2990 mm in height. Our suppliers have indicated that fabricating a curved porcelain enamel panel 2990 mm in height will be very difficult and will result in many damaged panels during the fabrication process. For that reason, the cost of these panels will be significantly higher than shorter panels. Please confirm that the porcelain enamel panels must be fabricated in one curved piece 2990 mm in height.

    Yes, the metal panel shown on Detail E of Sheet A6.15 shall be fabricated in one curved piece in height as shown on the plans.

    105.0

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  • Please review the construction sequence shown on Drawing S2.17 for the Cross Passage for Emergency Vehicles. Step #5 refers to the installation of spiles. No spiles are shown on the drawing for this Cross Passage type. Step #9 refers to the installation of self drill and grout dowels. Detail A on the drawing shows drill and grout dowels, not the self drill type. Please advise.

    Please see Addendum No. 4 dated 10/13/2006.

    106.0

    Addendum 2 mentions an outreach meeting for the OCIP program. What time is the meeting scheduled to start and end?

    The OCIP meeting is scheduled from 1:00 p.m. to 4:00 p.m. (Pacific Standard Time), on October 6, 2006. See Addendum #3.

    107.0

    Bid Item 139 for 2330m of Open Slotted Drain and Bid Item 140 for 274m of Closed Drain has been difficult to locate in the United States. This concrete pipe is specified in Section 65-1.02B.

    Is it acceptable as an alternate to use 12” Diameter Galvanized Steel Slotted Drain Pipe with 6” Trapezoidal Grates in accordance with details D98A & D98B?

    No.

    108.0

    Addendum #2, SP 5-1.18, "Project Information," has added a document to the list of items that are available for inspection at the District Office:
      "G. Final Order No. R2-2006-0049, NPDES Permit No. CA0038831 for the Devil's Slide Tunnel Project, July 17, 2006"
    Can we obtain a copy of this document?

    You may download the documents listed below:

    109.0

    Re: Bid Items 145 and 146, Page 246 Perforated PVC Drain Pipe

    Specification Section 65-1.02K refers to Corrugated Polyvinyl Chloride Pipe with smooth interior surface conforming to the material and structural requirements in AASHTO designation M278.

    In Section 64 for Plastic Pipe, Ribbed Polyvinyl Chloride Drain Pipe must conform to the requirements of AASHTO M304.

    Are both Polyvinyl Chloride Specifications acceptable?

    Formation drainage pipe and base drain pipe as shown on Sheet 246 (S5.8), shall conform to Section “68-1.02K Perforated Plastic Pipe” of the Standard Specifications.

    110.0

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  • As of 10/03/2006 about half of the 107 inquiries submitted to the Owner are still unanswered and in the "submitted for consideration" status. Many of the inquiries, depending on the responses, may potentially have great impact on the cost and scheduling of our joint venture's bid. For a bid on a complex SEM tunnel such as Devil's Slide, our Joint Venture must complete all cost and schedule analysis at least one week prior to the bid date. If the remaining inquiries were answered by Friday, 10/06/2006, our JV would need to have the bid date changed to November 7, 2006 to be able to analyze any future addendum, coordinate with JV Partners, Subcontractors and Suppliers. Please approve a bid opening date of Nov. 7, 2006 and provide the Owner's best estimate of when the addendum providing substantially the remaining answers is expected.

    See response to Inquiry No. 31.

    111.0

    Drawing S5.8 depicts the base drain resting on lean concrete and Drawing S0.15 depicts the same base drain resting on aggregate base. Which is correct?

    Please see Addendum No. 6 dated 11/03/2006.

    112.0

    Drawing S6.1 provides a detail regarding the South Portal Geometry. This detail indicates that the Leading Edge of Nosing is sloped at an angle of 40 degrees from vertical. Drawing A5.14 shows the South Portal architectural texture location. On this drawing the boundaries of Texture D are shown as 40 degrees from PGL or 41.25 degrees from horizontal, which would be 48.75 degrees from vertical. On Drawing A5.14 it appears the intent is that the Leading Edge of Nosing and the Southmost Texture D boundary are parallel. However the angles called out on the drawings do not support this. Please advise.

    Please see Addendum No. 4 dated 10/13/2006.

    113.0

    Section 5-1.13 Owner Controlled Insurance Program (OCIP):

    Please consider adding "Changes made after the bid process shall be executed only through a mutually agreeable change order to the contract." before the sentence "Changes to any OCIP requirement or procedure during or after the bid process shall be approved by the Department or the Engineer, as applicable."

    The Department reserves the right to change its OCIP requirements and procedures.

    114.0

    Occupational Safety and Health Qualifications Section:
      "The Contractor's and subcontractor's workers' compensation experience modification factor..... Prospective Contractors and subcontractors of any tier with an insurance modifier greater than 1.0 may be determined to be nonresponsive and will be required to submit additional safety documentation satisfactory to the Department that substantiates consistent ongoing improvement in loss experience before the Department will award the contract."
    Please consider deleting this requirement in its entirety because any contractor who self-insures their workers compensation within the State of California may not have an experience modifier to provide. The State does not accept self-insured data for modifier calculation purposes and therefore does not generate experience modifiers for self-insured entities.

    If this section is not deleted, please specify which insurance modifier will be used for this criteria, the National Council on Compensation Insurance (NCCI), the California State modifier, or some other modifier. Note that many contractors do not have a California specific modifier.

    Please consider deleting the words "may be determined to be nonresponsive and" from the above requirement. In particular, placing this requirement on all subcontractors of any tier is onerous. It will create an extreme burden on the bidding contractor at bid time to and will cause bidders to include contingency in their bid if they must replace a subcontractor who is deemed nonresponsive. The language should allow for the Owner to accept an additive change order if a subcontractor has to be replaced.

    Please consider amending this language to require only those with modifiers greater than 1.25 to be subject to this requirement for additional information. The 1.0 threshold will create a burden to the contractor, the owner, and the OCIP administrator due to the number of contractors and subcontractors who have a modifier exceeding 1.0. This requirement could also cause the number of bidders to decrease as firms are discouraged from bidding to avoid the burden of this requirement.

    A Self-Insured Contractor will provide its certificate of consent to Self-Insure in place of its Experience Modification Factor, as clarified in Addendum 4.

    The Contractor and Subcontractor of all tiers shall submit their current Experience Modification Factor as calculated by the California Workers Compensation Insurance Rating Bureau (WCIRB) or the National Council on Compensation Insurance (NCCI), whichever is applicable for the work, as clarified in Addendum 4.

    Government Code 4420 requires the Owner to consider Contractor’s and Subcontractor’s Experience Modification Factor for participation in the OCIP program but does not specify a threshold level before a contractor is considered non-responsible. The determination of the threshold is at Caltrans discretion. Addendum 4 clarifies that “non- responsive” in the section refers to the failure of the contractor to submit supporting documentation only.

    The Contractor’s obligation to replace a non-qualified subcontractor will be at its own expense, as indicated in Addendum 4.

    Addendum 4 changed the experience modifier from 1.0 to 1.25.

    115.0

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  • "Any nonlisted subcontractor, after award, must satisfy the minimum qualifications specified in this section, "Occupational Safety and Health Qualifications, by completing CT OCIP Form 4 for evaluation. If the nonlisted subcontractor does not meet the qualifications, the Contractor shall replace the nonlisted subcontractor."

    Please confirm that such replacement of a subcontractor who does not meet the qualifications would be done so under an additive change order to the account of the Contractor.

    The Contractor’s obligation to replace a non-qualified subcontractor will be at his own expense, as clarified in Addendum 4.

    116.0

    Contractor Insurance Cost Identification Section:

    "Department expects the Contractor's insurance costs included in their bid and then detailed on CT OCIP Form 1 to be also based upon first dollar coverage rates. The Contractors and subcontractors of all tiers with insurance programs shall use the following for their calculations:..."

    Please consider amending this section as a Contractor with a high retention (deductible) or who self-insures their exposures will not have access to first dollar coverage rates to include in their bid price or to show as a deduct credit on Form 1. Since copies of policy declaration and rate pages are required, obtaining a first dollar quote from their insurers for this specific project would not suffice for costing and credit purposes.

    Refer to Addendum # 4 for revised language. Self- Insured contractors and contractors with high retentions have access to manual rates charged by their insurance company with no deductibles. Manual rates (or "base rates") can be provided by the contractor's current Workers' Compensation carrier or accessed via the CA Dept. of Insurance website. The OCIP Administrator can help with unusual situations where such manual rates may not be readily available to the contractor.

    117.0

    "A. Deductible or self-retention credits or self-insured amounts may be identified in the contractor's credit calculation but will not be allowed for inclusion in the contractor's and subcontractor's of all tiers OCIP deduct rates."

    Please consider deleting or amending this language. If such credits are not allowed in the calculation of the deduct credit, the results of the savings that the OCIP provides is not accurate. If a contractor were awarded the project without an OCIP in place, their retentions and credits would potentially reduce the cost of insurance for the project. Therefore, all this language will do is increase the bid amounts by the same proportion as the deduct rates will be increased.

    Refer to Addendum # 4 for revised language. The Department is providing workers’ compensation, general and excess liability coverage with no deductibles (except the potential GL obligation) for the Contractor and subcontractors of all tiers. Contractors shall identify their costs and rates for equivalent coverage.

    118.0

    "Corporate allocations will not be allowed. The same format for calculation as shown for composite rates must be shown on CT OCIP Form 1."

    Please consider deleting this section in its entirety an accept all costing submissions provided by the contractors. Evaluation and acceptance of the deduct credit should be done on a case by case basis after the bid process. Many large contractors are not subject to standard rating and each loss sensitive program has its own rating and cost structure.

    Refer to Addendum #4 for revised language. Contractors with corporate allocations have access to manual rates charged by their insurance company with no deductibles. Corporate allocations will be identified but not allowed in place of the insurance company rates. The OCIP Administrator is familiar with loss sensitive rating and cost structures and will evaluate and accept each Contractor’s deduct credit on a case by case basis.

    119.0

    "Any rate credits, other than credits for deductibles or self-retention or self-insured plans, or surcharges shown on the declaration or rating sheets will be used to verify the Contractor's actual cost and determine the OCIP deduct rates."

    Please consider amending or deleting this section as the rating and credit structure of each Contractor will be slightly different and should be evaluated individually with all information and parameters considered.

    Each contractor’s program will be individually analyzed.

    120.0

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  • "The Contractor shall show 4 percent of its total subcontract value for each subcontractor's estimated insurance costs that are unknown at the time of the bid."

    Please clarify this section to confirm that this 4% in no way affects the bid amount nor does it serve as any deduct or other effect in the contract value, unless the Contractor or any listed subcontractor does not furnish the required information and documentation.

    As clarified in Addendum 4, the 4 percent default deduction does not affect the bid amount for bid evaluation and award. It will serve as a default deduct if the Contractor does not furnish the required information.

    121.0

    Insurance Provided by the Department:

    "B.3. Deductible Assessment: $25,000 each occurrence: The Contractor or subcontractor primarily responsible for causing any loss shall be responsible for payment of the deductible assessment as determined by the OCIP insurance company."

    Such a deductible assessment can lead to a moral hazard with regard to nuisance claims. The contractor must be included in the claims notification and settlement process and must give approval prior to any settlement. Without this check and balance, the Owner may be inclined to settle claims at an amount just below the assessment and deduct from the contractor without due diligence to mitigate the claim.

    As clarified in Addendum 4, the responsible contractor or subcontractor will be notified of such claims and its input sought for claims investigation, but final determination of liability and payment will be made by the OCIP insurance carrier. The OCIP has been designed to ensure this “notification and settlement” protocol is observed.

    122.0

    Contractor-Furnished Insurance:

    "For any work under this contract and until completion and final acceptance of the work, the Contractor shall furnish Certificates of Insurance to the Department, for itself and subcontractors of all tiers, evidencing the following coverages are in force on a primary basis.

    Please amend this section as enrolled contractors and subcontractors will not be providing on-site general liability, workers compensation, or excess liability insurance. These coverage requirements should be identified as off-site only. Only with this amendment can the coverages be in force on a primary basis.

    In Addendum 4, the OCIP specifications have been amended to require these certificates of insurance for coverages that are not provided under the OCIP insurance policies.

    123.0

    "The Certificates of Insurance...shall set forth deductible amounts... and all exclusions that are added by endorsement to each policy."

    Please consider deleting the words "and all exclusions that are added by endorsement to each policy" as such a requirement will be overly burdensome to contractors with large insurance programs spanning many states and operations. The Owner is indemnified by the contractor and is providing the primary on-site insurance for the program. Such a requirement is disproportionate to the exposure.

    Addendum 4 removed “and all exclusions that are added by endorsement to each policy.”

    124.0

    "E. Professional Liability...Professional liability insurance shall be maintained during the term of the contract and for so long as the insurance is reasonably available as specified, for a period of 10 years after completion of the services."

    Coverages terms beyond 10 years (for project duration and extended reporting period) for professional liability is not likely to be commercially available. Current market conditions indicate that a total term of 10 years is the maximum available.

    Addendum 4 changed the required 10 years to 5 years.

    125.0

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  • The following requested clarifications are from OCIP Manual:

    Page 3 General Liability Deductible Assessment (Obligation) & Page 10 - General Liability Obligation

    Although not unusual, such a deductible assessment can lead to a moral hazard with regard to nuisance claims. The contractor must be included in the claims notification and settlement process and must give approval prior to any settlement. Without this check and balance, the Owner may be inclined to settle claims at an amount just below the assessment and deduct from the contractor without due diligence to mitigate the claim. Please consider adding language to these sections indicating that the responsible contractor or subcontractor will be included in the notification and claim management process. Agreement to settle from the responsible contractor or subcontractor should be a requirement to settlement of a claim.

    As clarified in the revised OCIP Manual (October, 2006 Edition), the responsible contractor or subcontractor will be notified of such claims and its input sought for claims investigation, but final determination of liability and payment will be made by the OCIP insurance carrier. The OCIP has been designed to ensure this “notification and settlement” protocol is observed.

    126.0

    Page 12 Required Waivers and Additional Insured Wording

    "Policies shall by endorsement contain...and will state that coverage is afforded in a primary and non-contributory basis."

    Please consider deleting the words "and will state that coverage is afforded in a primary and non-contributory basis" from the above section. Since the coverage provided by the enrolled contractors and subcontractors will not be able to meet this requirement since the coverages provided by the OCIP will be primary.

    The revised OCIP Manual (October, 2006 Edition) provides clarification that insurance for coverages not provided under the OCIP insurance policies is afforded on a primary and non-contributory basis.

    127.0

    Page 14 Professional Liability

    "Professional liability insurance shall be maintained during the term of the contract and for so long as the insurance is reasonable available as specified, for a period of 10 years after completion of the services."

    Since the maximum coverage term, included extended reporting period, currently available in the professional liability insurance market place does not exceed 10 years, please consider amending this language to read "... shall be maintained during the term of the contract and for an extended reporting period not less than 5 years." so that the total of the contract term plus the extended reporting period does not exceed 10 years.

    The revised OCIP Manual (October, 2006 Edition) changed the required 10 years to 5 years.

    128.0

    Page 17 D. CT OCIP Form 4, Occupational Safety and Health Qualifications

    "If the subcontractor does not meet the qualifications, the Contractor shall replace the subcontractor."

    Please confirm that such replacement of a subcontractor who does not meet the qualifications would be done so under an additive change order to the account of the Contractor.

    The Contractor’s obligation to replace a non-qualified subcontractor will be at his own expense, as clarified by the revised OCIP Manual (October, 2006 Edition).

    129.0

    Page 19 Safety Guidelines

    "The Contractor shall maintain total control of safety to ensure that its employees and the general public will be provided an environment free of recognized hazards during construction activities."

    Although making the Contractor responsible for safety is an obvious choice, including an incentive program for achieving safety goals would be beneficial to the success of the program. Since the Caltrans OCIP program may ultimately encompass many projects and Contractors, perhaps the best incentive plan would be a flat dollar bonus based on each day worked incident free. This incentive could possible apply to any enrolled contractor or subcontractor. For example, if a subcontractor worked on project for a total of 100 days incident free, that subcontractor would receive a bonus of $5,000 representing $50 per day for each incident free day.

    The Department is considering an incentive plan for this project; however, it is not obligated to do so.

    130.0

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  • Page 20 Safety Guidelines

    "At the Contractor's written request, the employees of the Contractor and subcontractors of all tiers shall attend an orientation program conducted by an OCIP site safety manager."

    Please consider making attendance to such an orientation program mandatory by deleting the words "At the Contractor's written request," from the above section.

    : The revised OCIP Manual (October, 2006 Edition) makes this orientation program mandatory.

    131.0

    Page 22 & 23 Liability Claims

    "Contractor and/or Subcontractors must...Never voluntarily admit liability."

    Please include the OCIP Administrator and the Owner in the requirement to refrain from voluntarily admitting liability, either of their own or of any other party to the OCIP.

    Insured parties shall not admit liability. The OCIP Manual (October, 2006 Edition) indicates this philosophy.

    132.0

    Section 8 OCIP Forms & Exhibits

    CT OCIP Form 4

    Please clarify which Workers Compensation Bureau ID# it is that the contractor is to provide. (ie. NCCI, State of California, etc).

    As indicated in the revised CT OCIP Form 4 of the OCIP Manual (October, 2006 Edition), the Contractor and Subcontractors of all tiers shall submit their current Experience Modification Factor as calculated by the California Workers Compensation Insurance Rating Bureau (WCIRB) or the National Council on Compensation Insurance (NCCI), whichever is applicable for the work.

    133.0

    The textures and geometric shapes of the scallops at portals of the tunnels will require custom form liners with non-industry standard reliefs at over 11,000 M2 of surface area. Due to the fact that the textures vary at each end of the tunnel and the geometric shapes of the scallops are not typical, very little of the form liners will be able to be re-used. We feel the textures will add an estimated 3 to 4 million dollars of cost to the project. Does the owner intend to keep the aesthetic features as designed? Please clarify with addendum.

    No further information will be provided. The Contractor shall use current contract bid documents for bidding purposes.

    134.0

    While soliciting painting contractors we have been told the specifications for the painting of the textured surfaces at the portals contains vast uncertainty. Most companies are not willing to bid the project. Painting professionals have stated the requirement to match the existing rock formations utilizing combinations of stain and paint while showing discolorations, cracks, and oxidation is impossible to predict with accuracy. Does the owner intend to keep the paint scheme as designed? Will the owner clarify with addendum the color scheme and provide a list of acceptable manufacturers of specified colors of the paint at the portals, inside cross passages, and equipment chambers as a good faith effort to remove uncertainty of this scope to allow more bidders to participate.

    No further information will be provided. The Contractor shall use current contract bid documents for bidding purposes.

    135.0

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  • The staining specifications require the stained concrete to be rinsed until the rinse water runs clear. We anticipate using a large magnitude of water to accomplish this. Due to the environmental concerns and bid specifications this water must be collected and treated. May the water be collected as it begins to run off from the area where staining is being applied and before it leaves the tunnel or must all water be collected before it lands in the invert? If the owner does not want any water to land in the invert while staining and rinsing then this will have major implications on cost of staining, temporary ventilation, and the overlap of other construction activities adjacent to staining operations. Will the owner clarify the level and method of collection desired with addendum?

    No further information will be provided. The Contractor shall use current contract bid documents for bidding purposes.

    136.0

    We have been using and plan to use A706 Weldable Rebar with a minimum yield of 70,000 psi and a min. tensile strength of 85,000+. As to the angles specified please find attached a drawing of our standard angles (attachments not posted). Please confirm that these angles are acceptable. If not please advise.

    Please see Addendum No. 4 dated 10/13/2006.

    137.0

    We are a general contractor bidding as a subcontractor for the construction of the OMC building. When will the building area be accessable for building construction?

    You will need to work with the prime contractor to find out when the area will be available for building construction.

    138.0

    On page 480 of the specifications (SP 10-5.10, "Storm Water Pumps"), there is a spec for the pumps Lwp-3 and Lwp-4 duplex control panel. I do not see a spec for the panel for Lwp-1 and 2. Would it be the same spec ?

    LWP-1 and LWP-2 are controlled from their respective MCCs through the PLC as shown on Sheet 881 of 1086. The Contractor's attention is directed to Section 10-4.27 of the contract special provisions.

    139.0

    Refer to SP 10-5.02, "Tunnel Fire Protection". The Fire Protection piping specification section on page 436 requires the pipe exterior to be coated with a coal tar epoxy per AWWA C210. This cannot and will not be done. Our experience has proven that bonded coatings applied to the exterior of ductile iron pipe for buried service, for the most part, do not work. They are very expensive, problematic, and often lead to premature pipe failure. This is a severe enough matter that U.S. pipe has taken the stance that we will not provide pipe for buried service with any special bonded exterior coating. Nor will we provide pipe to others where we know a special coating is to be applied. Further, any unauthorized application of an exterior bonded coating will render our pipe warranty null and void.

    Please see Addendum No. 6 dated 11/03/2006.

    140.0

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  • Refer to SP 10-5.02, "Tunnel Fire Protection". You have specified polyethylene encasement to be 20 mils thick. Polyethylene per AWWA C105 is only available in either 4-mil high density cross-laminate or 8-mil low density. Multiple layers could be installed but a 20-mil thick wrap is not available.

    Section 10-5.02, "TUNNEL FIRE PROTECTION," of the contract special provisions requires a double layer of 0.20 mm low density polyethylene wrap which is the same as two layers of 8.0 mils low density wrap.

    141.0

    The Leach Water system also requires the C210 coal tar epoxy coating. Since this system is an exposed installation it is understandable that you want a special coating. However, the C210 coating is designed for steel pipe, not ductile iron pipe. The common way to coat exposed ductile iron pipe (such as for gallery piping in a water treatment plant) is that the manufacturer can ship pipe to the job with a factory applied primer. Then, a finish coat of a variety of options is applied by painting contractor in the field. Field application of the intermediate and final coats is the only way to go, so that transportation, handling, and shipping damage that will occur is eliminated.

    Please see Addendum No. 6 dated 11/03/2006.

    142.0

    How can we obtain a copy of the "Disposal Site and South Portal Storm Water and Non-Storm Water Discharges Informational Handout" and the "California Ocean Plan (2005)", referenced in Addendum #4?

    You can view the documents by downloading the pdf files below.

    DISPOSAL SITE AND SOUTH PORTAL STORMWATER AND NON-STORMWATER DISCHARGE INFORMATIONAL HANDOUT (93 kb)

    CALIFORNIA OCEAN PLAN (788 kb).

    143.0

    On Plan Sheet C11, at the South Portal, the drawing detail indicates that the geogrid will be attached to the face of the soil nailed wall. No soil nail wall design is provided for this location.
    • Is this a contractor-designed soil nail wall, and if so, will the permanent geogrid numbers 24 through 31 be attached to a temporary soil nail wall or a permanent soil nail wall?


    • If the permanent geogrid is attached to a temporary soil nail wall, who will take long-term design responsibility for the eventual corrosion of the temporary soil nails?


    • If the soil nail wall is to be designed by the contractor, what are the design loads applied to the wall from the geogrid?

    • Temporary soil nail wall


    • The eventual configuration of the slope is less steep than the existing condition. We do no anticipate any stability issue after construction is completed and the soil nail wall is strictly a temporary structure. The State will take the long-term design responsibility.


    • The design load on the wall due to the geogrid is negligible. The metal anchor should be constructed as shown on the plans. It is also recommended that the upper 5 rows of anchor be galvanized for corrosion protection.

    144.0

    Refer to Drawing EI17.8 Tunnel Control Panels. The drawings for the control panels containing the Genius I/O blocks and controllers do not contain a Bill of Materials or specific part numbers for the PLC components, I/O blocks and optical isolating modules. GE makes a number of part number options in this form factor and pricing can vary greatly depending on which processor card types and options. Please provide a Bill of Materials for the controls instruments.

    A Bill of Materials with specific part numbers and manufacturers is not available since this is a federally funded project. Careful examination of the plans and specifications should enable identification of the equipment necessary to provide a fully functional system.

    145.0

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  • Occupational Safety and Health Qualifications: The specifications indicate that "The Contractor and subcontractors of all tiers shall submit their current Experience Modification as calculated by the ...(WCIRB) or the ... (NCCI), whichever is applicable for the work."

    Who determines which is applicable for the work and when will this determination be made?

    What if the bidder is a newly formed joint venture or a self-insured entity performing work solely in the State of California, thus having no rating modification from either of the above rating bureaus?

    The bidder determines which Experience Modification applies, depending on the payrolls he includes in his bid. If the bidder proposes to use California payroll, the California Experience Modification promulgated by the Workers' Compensation Insurance Rating Bureau (WCIRB) applies. If the bidder proposes to use payroll from states participating in the National Council on Compensation Insurance (NCCI) rating plan (for example, Arizona and Nevada), the NCCI Experience Modification applies. If the contractor proposes to use both California and NCCI state payrolls, then both Experience Modifications apply.

    If the bidder is a newly formed joint venture or a legally self-insured entity performing work solely in the State of California, and thus has no rating modification from either rating bureau, its Experience Modification will be assumed to be 1.00.

    146.0

    Contractor Insurance Cost Identification: The specifications indicate that "...Corporate allocations must include the actual insurance company rating. ..." and that "Corporate allocations shall be identified but not allowed."

    This language appears to be contradictory and is confusing. Will corporate allocations be allowed as a means of identifying insurance costs if they include allocations for claims and fixed cost premiums to represent coverage with no deductible or retention?

    Will premium quotations from insurers meet the requirements for identifying insurance costs? (For example, a newly formed joint venture for the purposes of bidding this project would have no historical or current insurance policy from which to pull this information.)

    Bidders with corporate allocations shall identify both their corporate allocations (e.g. for paid and incurred claims and fixed cost premiums) and their insurance company manual rates with no deductible. The purpose of including both types of information is so that the OCIP Administrator can compare the allocations to and verify the bidders' insurance company rates.

    The Department's philosophy is that the OCIP provides workers' compensation, general and excess liability coverage with no deductibles (except the potential GL obligation). Corporate allocations may represent a different type of program (for example, based on paid claims only) whose structure is not equivalent to the Department's OCIP program. Therefore bidders are required to identify their costs and rates for coverage equivalent to the Department's OCIP.

    For a newly formed joint venture or other entity with no historical or current insurance policy from which to obtain rates, the bidder shall use the manual filed rates charged by its insurance company with no deductibles. Verified premium quotations from insurers meet the requirements for identifying insurance costs so long as the insurer's quotation includes the insurer's actual rates with no deductibles for every work classification. If no insurance company quotation is available, the bidder may use the rates filed by the California State Compensation Insurance Fund (SCIF).

    147.0

    The OCIP Form 4 is due from the Contractor and all its listed subcontractors (for the lowest, second and third bidder) on the 4th day after the bid date. The bid date is now set at Tuesday, November 14, 2006. Will the 4th day be considered Saturday, November 17, 2006 or Monday, November 19, 2006?

    Monday, November 20, 2006.

    148.0

    Failure to “…substantiate improvement in loss experiences…” being a cause for non-responsiveness is extremely onerous. The criteria is subjective and cannot be evaluated by the contractor. Therefore, all bidders (subs) with ERMs greater than 1 will have to be disqualified and this could cause reduction of bidders and increase in costs.

    Prospective contractors and subcontractors with an insurance Experience Modifier greater than 1.25 (not 1.0, see Addendum # 4) are subject to scrutiny by the Department but not disqualified. If such contractor or subcontractor submits additional safety documentation that explains 1) why their Experience Modifier is greater than 1.25 and 2) the contractor's plan for substantiating improvement in loss experience, the responsiveness requirement is met.

    149.0

    The structure of the deduct calculation does not allow for loss sensitive programs to be appropriately accounted for and since we must produce policies/copies for verification, obtaining project specific quotes on a guaranteed cost basis will not work. Please revise this section.

    Addendum 4 provides guidelines for how contractors are to calculate their deducts under loss sensitive programs. The Department is providing workers’ compensation, general and excess liability coverage with no deductibles (except the potential GL obligation). Contractors are required to identify their costs and rates for equivalent coverage. Contractors need not obtain project specific quotes on a guaranteed cost basis. Contractors will usually have access to manual filed rates charged by their insurance company with no deductibles. The OCIP Administrator can help with unusual situations where such manual rates may not be readily available to the contractor.

    150.0

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  • What role will the contractors be allowed to play in settling GL claims under $25,000? Will the contractor be allowed to approve/unapprove a settlement since it is going to be the contractor’s cost?

    The responsible contractor or subcontractor will be notified of such claims and its input sought for claims investigation, but final determination of liability and payment will be made by the OCIP insurance carrier. The OCIP has been designed to ensure this “notification and settlement” protocol is observed.

    151.0

    How will newly formed JV partners bidding on this job be judged on their experience modification? Will they be judged on the new JV (with no history) or individually by contractor?

    A newly formed Joint Venture will automatically be assumed to have an Experience Modification of 1.00.

    152.0

    Drawing S6.9 indicates 15 rockbolts – the Engineer’s Estimate Addendum 5 indicates 12 – which is correct?

    Both the contract special provisions and S6.9 indicate 12 rock bolts.

    153.0

    Per spec item “10-4.26 Radio Rebroadcast System” on page 400, “Summary”, “Scope” paragraph states there should be an 800 MHz radio located at the south equipment chamber. Drawing ET6.2 (“Radio Rebroadcast Diagram”) shows it as a transceiver. “Products” section (page 402) lists the 800 MHz transceiver requirements.
    • Is this transceiver for local coverage in the tunnel and portals areas only (including the OMC building)?


    • Is the requirement for a single transceiver unit (only one user at a time)? The frequency plan on page 401 does not include any channel in the 800 MHz bands, please clarify.


    • Is this transceiver required to link (communicate) over-the-air with others in CALTRANS above ground radio networks? If so, please define and provide the link path-loss to the repeater site.


    • In the “Submittals” section, “Product data”, on page 400, it states “B. Signal Strength Calculations…. ….Calculations shall be prepared using the signal strength from the base station for VHF and UHF frequencies…..” . It excludes 800 MHz. Please clarify if calculation for 800 MHz is also needed to estimate the link loss to the remote repeater site, and provide the sites locations, sites Effective Radiated Power (ERP) and Minimum Sensitivity or required signal strength to be delivered at the site.


    • Should that 800 MHz transceiver required to be installed at the “South Equipment Chamber” work as repeater to allow any mobile-user to communicate with others mobile-users inside the tunnel, or in the vicinity areas, and with the Operator via the Radio Console?


    • Please confirm if that 800 MHz transceiver should be interfaced with the OMC Radio Console using audio & signaling over fiber-optics. Please define the requirements for such fiber-link.

    • Yes.


    • Transmit and receive frequencies for 800 MHz are on page 402, item F and G under "800 MHz Transceiver".Transmit and receive frequencies for 800 MHz are on page 402, item F and G under "800 MHz Transceiver".


    • No.


    • These signal strength calculations are intended to show that the existing VHF and UHF radio frequencies can be picked up off air and rebroadcast successfully into the tunnel. The 800 MHz system is a stand alone system.


    • The intent is to allow any user in the tunnel or vicinity to communicate over the 800 MHz system.


    • This link is shown on drawing T6.2 and the requirements are given on page 402; paragraph titled "Transmission Equipment".

    154.0

    The Specification asks for 800 MHz Tx/Rx antennas to be installed at the OMC and at the North Portal for coverage in these outside (above-ground) areas. Please specify the system performance (in terms of area, field strength in its contours and confidence level) and/or the equipment requirements (Pre-select filtering, Low-noise receive amplifiers, high-power transmit amplifier, etc) for the interfaces to be installed in these two locations.

    Project performance criteria for the tunnel and OMC Building is given on page 400 paragraph titled "Project Performance Criteria".

    155.0

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  • Please clarify if a distributed antenna system shall be installed throughout the OMC building to provide coverage in enclosed/shadowed areas such us underground floors, stairwells, etc. Define the coverage requirements in the OMC building.

    A distributed antenna system is not intended for installation inside the OMC Building.

    156.0

    Please clarify whether the radio rebroadcast system shall also provide coverage for the VHF/UHF services outside the tunnel in the North portal area and in the South portal / OMC area. Define the coverage requirements in terms of area, field strength in its contours and confidence level.

    The radio rebroadcast system is not intended to provide VHF/UHF services outside the tunnel.

    157.0

    Drawing ET6.2 (“Radio Rebroadcast Diagram”) shows an audio feed to the VHF/UHF BDAs. Is this intended to allow the OMC Radio Console to talk over the VHF/UHF radio channels?

    Yes.

    158.0

    Following the above question, a typical RF bi-directional amplifier (BDA) does not provide “baseband-audio” input feeds. Additionally, the section “VHF/UHF Repeater Amplifiers” on pages 400-401 does not ask for audio feeds, it just lists the basic RF specifications (50 Ohm impedance, noise figure, power rating). Please clarify if separate VHF/UHF transceivers (with their own independent Tx/Rx antennas) shall be provided at the OMC building to allow for the OMC personnel to talk over the VHF/UHF radio channels using the radio console.

    An audio feed is required to allow OMC personnel to talk over the VHF/UHF radio channels using the radio console.

    159.0

    Drawing ET6.2 (“Radio Rebroadcast Diagram”) shows the AM / FM equipment using a signal splitter to feed the two tunnel bores. This is contradictory with the “Emergency Override” paragraph on page 401, which requires two independent audio channels shall be provided to allow for different messages to be broadcast in each bore. This paragraph provides a design requirement for independent AM/FM high power booster amplifiers for each bore, and the associated couplers to combine the FM with the downlink signals (VHF, UHF, 800 MHz) for each bore. Please clarify if two independent AM/FM high power boosters shall be provided to feed each tunnel bore separately, and comply with the “Emergency Override” paragraph on page 401.

    Comply with the specification for "Emergency Override".

    160.0

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  • Can the radiating cable (slotted coaxial cable) be provided with an aluminum outer conductor and a copper-clad aluminum solid inner conductor? Aluminum-based leaky cables provide the same performance as copper-based cables at a reduced cost, and use the same installation methods.

    Comply with the specifications during bidding. Substitutions can be considered as allowed by the specifications during construction.

    161.0

    Please clarify the RF coverage performance requirements in the tunnel cross-passages, equipment rooms, etc.

    Performance requirements for the tunnel are given on page 400, paragraph titled "Project Performance Criteria".

    162.0

    Please specify the requirements for the status & alarms monitoring functions, as well as remote controls, to be provided for each radio equipment or sub-system. Clarify or define what system shall monitor and control the radio equipment, what are the interface points and what kind of signal paths or means shall be used between each piece of equipment to be monitored/controlled and the interface point.

    This system does not have a requirement for remote controls. A specific system for monitoring status and alarms for the equipment is not specified. The nature of this system will be dependent on the equipment provided by the contractor.

    163.0

    We respectfully request that you consider a material substitution away from the acid stain. The specified stain calls for the surface to be acid etched, followed by water rinsing to completely remove acid material. The water would all have to be captured and disposed of.

    We strongly suggest that you do not use an acid etch process for subject project. Acid washing is normally limited to floor projects. The process of acid cleaning overhead is tenuous at best. Workers would be at risk of serious injury. The ability of the acid etching to actually work properly is questionable. For the acid process to do its job overhead, the surface would need to remain wet long enough for the acid to actually etch the surface. The acid solution could work it’s self into the subsurface through the natural pores. The acid would not be easily removed by water rinsing. The remaining acid in the substrate could than start to attack the substrate over time, possibly making the surface unstable.

    Finally, the acid base material that is specified is recommended only in well -ventilated or open areas. The use of the acid stain in the tunnel could be problematic for all personnel.

    The look you wish to achieve can be obtained by using water based stain. We recommend the use of Series 617 Conformal Stain WB. This product can be used on all vertical, above grade concrete, precast, GFRC, exposed aggregate, stucco, terra cotta, brick, and block masonry. The substrate only needs to be clean and dry prior to application. The substrate should be cleaned to remove dirt and other contaminants by whatever means feasible.

    The Conformal Stain Series 617 has excellent moisture vapor transmissions, meaning it allows moisture to pass through the substrate.

    No further information will be provided. The Contractor shall use current contract bid documents for bidding purposes.

    164.0

    How can bidders obtain the latest edition of the OCIP manual?

    Download the OCIP Manual by clicking on the link below:

    165.0

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  • Refer to SECTION 10-7.402, "Overhead Coiling Doors".
    Please clarify the need for Sectional roll-up doors as specified or go with an alternate door type, i.e. Overhead Coiling Door.

    The basis for this question is that the sectional door as specified has over 200 moving parts (i.e. rollers, hinges, track & exposed tension springs & retainers, wall & components fasteners) that cannot be hot-dipped galvanized, leading to accelerated rust problems that will lead to early disrepair of the doors well before even the warranty period is over.

    We recommend using an overhead insulated coiling door with the slat type curtain in aluminum, nylon endlocks, hood & bottom bar in aluminum, hot-dipped galvanize end brackets, and due to the large sizes, stainless steel guide rails. View windows can be added to this door type with as many needed for light. We manufacture this type of door that comes with a 2 year warranty period.

    No further information will be provided. The Contractor shall use current contract bid documents for bidding purposes.

    166.0

    The specifications and OCIP manual require that the OCIP Administrator be included as an additional insured on the contractor provided coverages. We do not believe that the OCIP Administrator has an insurable interest in these policies as they address claims brought against the contractor and the additional insureds arising out of the operations of the contractor, not anything related to the OCIP. Please delete this requirement.

    The State and the Department, including their officers, directors, agents (excluding agents who are design professionals), and State employees, shall be named as additional insureds under the General Liability and Umbrella Liability Policies with respect to liability arising out of or connected with work or operations performed by or on behalf of the Contractor under this contract. This is a blanket requirement for the Department’s construction contracts, to be enforced as applicable.

    167.0

    The specifications for the porcelain enamel panels require both sides of the panels to be coated. Is the owner's intent to make the panels reversible and interchangeable, or may the back coating be of lesser quality as long as it protects the steel panel from rusting and corrosion?

    No further information will be provided. The Contractor shall use current contract bid documents for bidding purposes.

    168.0

    Refer to Sect. 10-1.71 Stain Concrete Surfaces, Page 278 of Special Provisions.
    • Is the measurement and payment for this item in square meters or lump sum?


    • Is there a quantity amount for the concrete stain work?


    • Will cross passage tunnels be concrete stained?


    • Do all surfaces require base, secondary base and accent stain?

    • Yes It is paid by square meters.


    • See item # 129 on page 9 Copy of Engineer's Estimate and Plan sheet #126 on addendum #2 dated September 21, 2006.


    • No.


    • Yes, it requires a base stain, a secondary base and an accent stain. See Special provisions page 278, Section 10-1.71 STAIN CONCRETE SURFACES.

    169.0

    Through the web page you indicated in addendum #7, we cannot locate the Federal Min. Wages Modification #43 dated 03Nov06. However, we find Federal Minimum Wages with Modification Number 44 dated 10Nov2006 on the Internet Site:

    http://www.dot.ca.gov/hq/esc/oe/federal-wages/ca29.pdf

    Please advise.

    Your website address is correct.